Basic Info.
Process Usage
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Point to Point Control
Numerical Control
CNC/MNC
Processing Precision
0.01~0.02(mm)
Performance Classification
High-End CNC Machine Tools
Certification
CE, ISO 9001
Name
CNC Hardening Machine Tool
Usage
Hardening, Quenching, Heat Treatment Shaft
Hardening Depth
1-3mm, 3-10mm or Customized
Automatic
CNC Hardening Machine Tool
Work Time
24 Hours Continuously Work
Energy Consumption
Save 30% Electricity
Envionmental
No Pollution
Market
Southeast Asia, Middle East, Russia, Europe etc
Transport Package
Standard Export Wooden Cases
Product Description
Automatic shaft quenching tooling CNC hardening machine tool
Hardening shaft, gear, use induction hardening machine, besides, hardening machine tool, also is needed.
CNC hardening machine tool
Advantages of automatic quenching tooling
1, the machine uses PC-industrial digital control systems, high performance, debug and easy to use, to the greatest degree of quenching the workpiece to meet the complex needs.
2, the machine can achieve quenching mode: continuous scan quenching, and quenching, sub-continuous scanning quenching (by the level of sub-setting, no limit switch, the same below), while sub-quenching.
3, this machine is suitable for the typical artifacts (in the appropriate size range) axis: a variety of shaft, step shaft, gear shaft, cam shaft, axle, the cylindrical disk-type parts, end so on.
4, the machine control system for reserve electrical heating and cooling water quenching control interface. According to the process of quenching process and the need to control the cooling process.
5, low running costs. Just run the workpiece drive motor 250W, machine power consumption less than one-fifth of machinery and equipment.
6, the fuselage structure by profile, low cost, light weight, economical and practical.
7, easy maintenance, low failure rate, no leakage.
8 high degree of automation and production efficiency.
9, rail uses linear bearings, high precision, small friction, long life.
10, with heavy equipment through the sprocket, chain balance the weight.
Double station CNC hardening machine tool ,automatic shaft quenching tooling
Technical parameters of induction hardening machine
Model | TZP-200 |
Voltage | 320-420V |
Input current | 6-200A |
Oscillation frequency | 10-50KHZ hardening depth 1-4mm or customized 1-10khz hardening depth 5-10mm |
Cooling water pressure | 0.3MPA |
Generator size/weight | 850*600*1330mm/131kg |
transformer size /weight | 780*540*520mm /89kgs |
Water cooling temperature protect point | below 50 degree |
Features of high frequency induction hardening machine
1. IGBT modules, save energy than traditional high frequency tube heater.
2. Protect full.Over current.over voltage,lack of phase,water shortage, etc. more than ten alarm lamps.
3. Heating fast.Within1 second ,temperature rise up to 1200 degree,even higher.
4. No need contacting work pieces, safety, safe and reliable.
5. Environmental friendly,no pollution, good for worker's health
6. Easy to change induction coils, for heating different shape of steel billet
7. Easy to install and operate.
8. Low maintenance cost
Applications of induction hardening machine
Heat Treatment (surface hardening/quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Hardening for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Hardening for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Hardening for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Technical parameters of CNC induction hardening machine tool
Model | TD-1000 |
Max .hardening length | 1000mm |
Max tacital diameter | 500mm |
workpiece moving speed mm/s | 2-60 |
rotation speed r/min | 40-150mm |
tips moving speed mm/min | 480 |
work piece weight | max. 80kg |
input voltage | two phase 380V |
Totally motor power | 1.5KW |
quenching work piece station | single or double |
Batch produce 1meter CNC quenching machine tool
Customized 10 sets CNC Hardening machine tool
hardening axle shaft ,hardening depth 6-10mm
FAQ
1. What's your MOQ?
For now, we have not yet strict policy about the quantity. Any quantity will be OK.
2. Can you send me similar video for my application?
Yes. We have many machine working onsite videos. Such as brazing, forging, hardening, shrink fitting, etc.
Also according to your your work pieces, we can send you similar video for reference.Sometimes, we can send the same work piece heating video,then,you will see the whole heating or production process.
3. I am new , about this product
It doesn't matter. We have experienced sales and professional engineer , communicated and guide you. We will design and recommend you the suitable machine model (power and frequency, coils). Usually, you just need tell us your work pieces' specifications and heating requirements, or detailed applications.
4. Can you make special coils for my work piece?
Yes. Usually we provide 2 piece of coils, together with the machine.
5. Can we have extra induction coils ?
Yes. We can tailor-made extra coils, if you need. While you only need pay very low cost,factory price.
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customized special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
After see our hardening machine tool cases, Are you still hesitate ? Come on, please,just send us inquiry or whatsapp message, or by email, we will provide you the professional auto parts induction hardening technical programme.
Address:
No. 65, Liufu Village Liufu Town, Zhoukou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shenqiu Yongda High Frequency Equipment Co., Ltd (Yongda Group) was established in 1996. We professionally R& D, produce and sale induction heating machine, industrial furnace, induction hardening machine, induction forging furnace, induction melting furnace, induction brazing machine, induction annealing furnace, CNC quenching machine tool etc. Automatic feeding machinery. We have strong technical team and advanced testing equipment to ensure machine quality. Main Product: High frequency induction heating machine WZP series, medium/low frequency WPS series, ultrahigh frequency SHF series and super audio frequency series, Our machine are mainly used for metal heating, hardening, forging, brazing, annealing, melting, shrink fit, coating, etc. Besides, CNC quenching machine tool. Automatic steel bar feeding machine, automatic braze welding machine, closed cooling tower, water chiller, infrared thermometer, etc related supporting products. Our goal: Provide customers high quality products and one stop service.
We take " quality first, and customer supreme, technological innovation and scientific management" Our featured machine, high frequency induction heating machine, induction hardening machine, medium frequency induction forging furnace, super high frequency induction heating machine, digital intelligent high frequency induction welding machine, air conditioning refrigeration tube induction brazing machine, portable induction heater.
Our domestic and oversea customers feedback: Machine work stable, performance well. Welcome customers at home and abroad to contact us for business negotiation!