Basic Info.
Model NO.
IGBT140KW/2-10KHZ
Type
Induction Heating Machine
Name
Roller Quenching Machine
Usage
Quenching Gear,Shaft,Sprocket
Automatic
CNC Quenching Machine Tool
Work Time
24 Hours Continuously Work
Energy Consumption
Save 30% Electricity
Envionmental
No Pollution
Experience
Over 6 Year Export Experience
Market
Southeast Asia, Middle East, Russia, Europe etc,
Transport Package
Standard Wooden Cases for Packing Induction Heater
Product Description
Magnetic Induction IGBT High Medium frequency shaft/roller quenching machine
Shaft /Roller induction quenching machine
hardening depth 1-3mm, recommend you high frequency 10-50KHZ induction quenching machine
Hardening depth 3-8mm, recommend you medium frequency 2-10khz induction quenching machine
Advantages of induction quenching machine
Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quenching for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quenching for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quenching for machine tools, such as lathe deck and guide rail.
5. Quenching for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quenching for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Technical parameters of induction hardening machine
Power | 140KW | 160KW | 200KW |
Voltage | 320-420V | 320-420V | 320-420V |
Max. current | A240 | 280 | 360 |
Oscillation frequency | 2-10KHZ | 2-10khz | 2-10khz |
Forging rod diameter | 10-70mm | 10-70mm | 10-70mm |
Hardening depth | 3-8mm | 3-8mm | 3-8mm |
Heating weight/minute | 6kg | 8kg | 10kg |
Required Water pump power | 1.5kw | 2kw | 2kw |
Generator size | 1720*680*680mm | 1720*680*680mm | 1720*680*680mm |
transformer size | 900*550*600mm | 900*550*600mm | 900*550*600mm |
Water cooling temperature protect point | below 50 degree | below 50 degree | below 50 degree |
CNC roller/shaft quenching machine tool
CNC shaft/roller quenching machine tool has the following features:
1, the machine uses PC-industrial digital control systems, high performance, debug and easy to use, to the greatest degree of quenching the workpiece to meet the complex needs.
2, the machine can achieve quenching mode: continuous scan quenching, and quenching, sub-continuous scanning quenching (by the level of sub-setting, no limit switch, the same below), while sub-quenching.
3, this machine is suitable for the typical artifacts (in the appropriate size range) axis: a variety of shaft, step shaft, gear shaft, cam shaft, axle, the cylindrical disk-type parts, end so on.
4, the machine control system for reserve electrical heating and cooling water quenching control interface. According to the process of quenching process and the need to control the cooling process.
5, low running costs. Just run the workpiece drive motor 250W, machine power consumption less than one-fifth of machinery and equipment.
6, the fuselage structure by profile, low cost, light weight, economical and practical.
7, easy maintenance, low failure rate, no leakage.
8 high degree of automation and production efficiency.
9, rail uses linear bearings, high precision, small friction, long life.
10, with heavy equipment through the sprocket, chain balance the weight.
Technical parameters of CNC roller/shaft quenching machine tool
Model | TD-1500 |
Max .hardening length | 1500mm |
Max tacital diameter | 500mm |
workpiece moving speed mm/s | 2-60 |
rotation speed r/min | 30-150mm |
tips moving speed mm/min | 480 |
work piece | 150kg |
input voltage | two phase 380V |
Totally motor power | 1.5KW |
quenching work piece station | single |
FAQ
1. What's your MOQ?
For now, we have not yet strict policy about the quantity. Any quantity will be OK.
2. Can you send me similar video for my application?
Yes. We have many machine working onsite videos. Such as brazing, forging, hardening, shrink fitting, etc.
Also according to your your work pieces, we can send you similar video for reference.Sometimes, we can send the same work piece heating video,then,you will see the whole heating or production process.
3. I am new , about this product
It doesn't matter. We have experienced sales and professional engineer , communicated and guide you. We will design and recommend you the suitable machine model (power and frequency, coils). Usually, you just need tell us your work pieces' specifications and heating requirements, or detailed applications.
4. Can you make special coils for my work piece?
Yes. Usually we provide 2 piece of coils, together with the machine.
5. Can we have extra induction coils ?
Yes. We can tailor-made extra coils, if you need. While you only need pay very low cost,factory price.
Our workshop: debug induction quenching machine
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customized special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
Address:
No. 65, Liufu Village Liufu Town, Zhoukou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shenqiu Yongda High Frequency Equipment Co., Ltd (Yongda Group) was established in 1996. We professionally R& D, produce and sale induction heating machine, industrial furnace, induction hardening machine, induction forging furnace, induction melting furnace, induction brazing machine, induction annealing furnace, CNC quenching machine tool etc. Automatic feeding machinery. We have strong technical team and advanced testing equipment to ensure machine quality. Main Product: High frequency induction heating machine WZP series, medium/low frequency WPS series, ultrahigh frequency SHF series and super audio frequency series, Our machine are mainly used for metal heating, hardening, forging, brazing, annealing, melting, shrink fit, coating, etc. Besides, CNC quenching machine tool. Automatic steel bar feeding machine, automatic braze welding machine, closed cooling tower, water chiller, infrared thermometer, etc related supporting products. Our goal: Provide customers high quality products and one stop service.
We take " quality first, and customer supreme, technological innovation and scientific management" Our featured machine, high frequency induction heating machine, induction hardening machine, medium frequency induction forging furnace, super high frequency induction heating machine, digital intelligent high frequency induction welding machine, air conditioning refrigeration tube induction brazing machine, portable induction heater.
Our domestic and oversea customers feedback: Machine work stable, performance well. Welcome customers at home and abroad to contact us for business negotiation!