Basic Info.
Type
Induction Heating Machine
Name
Induction Hardening System
Usage
Hardening, Heat Treatment Gear,Shaft,Sprocket
Hardening Depth
2-5mm or Customized
Automatic
CNC Hardening Machine Tool
Work Time
24 Hours Continuously Work
Energy Consumption
Save 30% Electricity
Envionmental
No Pollution
Experience
Over 6 Year Export Experience
Market
Southeast Asia, Middle East, Russia, Europe etc,
Transport Package
Standard Wooden Cases for Packing Induction Heater
Product Description
Heat treatment forging used magnetic induction heating system
Features of magnetic induction heating system
1. IGBT modules, save energy than traditional high frequency tube heater.
2. Protect full.Over current.over voltage,lack of phase,water shortage, etc. more than ten alarm lamps.
3. Heating fast.Within1 second ,temperature rise up to 1200 degree,even higher.
4. No need contacting work pieces, safety, safe and reliable.
5. Environmental friendly,no pollution, good for worker's health
6. Easy to change induction coils, for heating different shape of steel billet
7. Easy to install and operate.
8. Low maintenance cost
Technical parameters of induction heating system
Model | TZP-300 |
Voltage | 320-420V |
Input current | 6-300A |
Input power | 10-160KW |
Oscillation frequency | 10-50KHZ |
Cooling water pressure | 0.3MPA |
Generator size/weight | 850*600*1330mm/147kg |
transformer size /weight | 780*540*520mm /108kgs |
Water cooling temperature protect point | below 50 degree |
Applications of magnetic induction heating system
:Heat Treatment (surface hardening/quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Hardening for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Hardening for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Hardening for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Double station shaft hardening, gear quenching
Induction forging.hot forming, bending
heating (hot forging, shrink fit,hot melting):
1, forging it mainly for heating the workpiece to a certain temperature (heating temperature according to different materials are different), by punching, forging bed or other forms of forging the workpiece into other shapes. For example: Case, table embryo, handle, mold, kitchen tableware, crafts, standard parts, fasteners, machine parts, lock, rivets, drill rod, drill a hot extrusion, and so on.
2, shrink fit mainly refers to heat with different kinds of metal between the metal and non-metal or between the metal by heating, using thermal expansion of the solution or melt the principle so that the two together. For example: computer copper and aluminum radiator, horn net value of the buried welding, steel-plastic composite pipe, aluminum foil seal (toothpaste), rotor, electric tube sealing and so on.
3, melting mainly refers to the melting of metals by high temperature, the metal into the liquid, mainly used in iron, steel, copper, aluminum, zinc, and various precious metals. Such as gold, silver melt.
Packing for magnetic induction heating system
FAQ
1. What's your MOQ?
For now, we have not yet strict policy about the quantity. Any quantity will be OK.
2. Can you send me similar video for my application?
Yes. We have many machine working onsite videos. Such as brazing, forging, hardening, shrink fitting, etc.
Also according to your your work pieces, we can send you similar video for reference.Sometimes, we can send the same work piece heating video,then,you will see the whole heating or production process.
3. I am new , about this product
It doesn't matter. We have experienced sales and professional engineer , communicated and guide you. We will design and recommend you the suitable machine model (power and frequency, coils). Usually, you just need tell us your work pieces' specifications and heating requirements, or detailed applications.
4. Can you make special coils for my work piece?
Yes. Usually we provide 2 piece of coils, together with the machine.
5. Can we have extra induction coils ?
Yes. We can tailor-made extra coils, if you need. While you only need pay very low cost,factory price.
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customized special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
Thanks for your reading our product. Please feel free to contact us for futher information.
Address:
No. 65, Liufu Village Liufu Town, Zhoukou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shenqiu Yongda High Frequency Equipment Co., Ltd (Yongda Group) was established in 1996. We professionally R& D, produce and sale induction heating machine, industrial furnace, induction hardening machine, induction forging furnace, induction melting furnace, induction brazing machine, induction annealing furnace, CNC quenching machine tool etc. Automatic feeding machinery. We have strong technical team and advanced testing equipment to ensure machine quality. Main Product: High frequency induction heating machine WZP series, medium/low frequency WPS series, ultrahigh frequency SHF series and super audio frequency series, Our machine are mainly used for metal heating, hardening, forging, brazing, annealing, melting, shrink fit, coating, etc. Besides, CNC quenching machine tool. Automatic steel bar feeding machine, automatic braze welding machine, closed cooling tower, water chiller, infrared thermometer, etc related supporting products. Our goal: Provide customers high quality products and one stop service.
We take " quality first, and customer supreme, technological innovation and scientific management" Our featured machine, high frequency induction heating machine, induction hardening machine, medium frequency induction forging furnace, super high frequency induction heating machine, digital intelligent high frequency induction welding machine, air conditioning refrigeration tube induction brazing machine, portable induction heater.
Our domestic and oversea customers feedback: Machine work stable, performance well. Welcome customers at home and abroad to contact us for business negotiation!