Basic Info.
Name
Steel Quenching for Heat Treatment
Usage
Quenching, Heat Treatment Gear,Shaft,Sprocket
Hardening Depth
1-3mm or Customized
Automatic
CNC Hardening Machine Tool
Work Time
24 Hours Continuously Work
Energy Consumption
Save 30% Electricity
Envionmental
No Pollution
Market
Southeast Asia, Middle East, Russia, Europe etc,
Transport Package
Standard Wooden Cases for Packing Induction Heater
Product Description
Induction heating hardening machine steel quenching for heat treatment
Heat Treatment process
Annealing → the workpiece is heated to a suitable temperature,with different incubation times,depending on the material and size of the workpiece , and then slow cooling (the cooling speed is the slowest),so as to make the internal organization of the metal achieve equal or at the equilibrium state, to obtain a good process properties and performance, or prepare for further hardening.
Normalizing → the workpiece is heated to a suitable temperature in the air cooled. The effect of normalizing is similar to annealing , but the former process more finely tissue obtained, generally used to improve the cutting performance of the work piece. Sometimes normalizing also can be used for a number of workpiece demanding not high as a final heat treatment.
Hardening → Heating work piece to a certain temperature.Cooling rapidly at water, oil, or other inorganic salts, organic aqueous solution etc. quenching medium. After quenching,steel work piece getting hard , but also brittle.
Tempering → In order to reduce the brittleness of the steel, make the hardened heat preservation, a suitable temperature, higher than room temperature and lower than 710 ºC , and then cooling.This process is called tempering.
Annealing, normalizing, hardening and tempering is the overall heat treatment of the "four fire", which is closely related to the quenching and tempering, often used in conjunction, are indispensable.
"Four fire" with different heating temperatures and cooling methods,it turns out different heat treatment processes. In order to obtain a certain degree of strength and toughness, sometimes combine quenching and tempering process,called quenched and tempered.
Adavantages of induction quenching for heat treatment machine
1, my company transistor (IGBT) high frequency power-saving than vacuum tube up to 40-60%, saving 60%, external support facilities to reduce investment by 75%.
2, a unique cooling circulation system, ensure that the equipment 24 hours of continuous work.
3, small size, light weight, easy to move, no million-volt high-voltage danger, safe operation.
4, high reliability, easy to maintain and improve the over voltage, over current, overheating, lack of, water and other self-protection.
5, use large scale integrated circuit digital automatic control, with manual, automatic, semi-automatic, and the lack of heat insulation of cold sub-time control functions.
6, automatic frequency tracking, stepless power adjustment, easy to use, 10 minutes to learn to use.
7, the company has a complete sales service system and the treatment of professional engineers, to ensure that you have no worry about technology or service.
Technical parameters of steel quenching for heat treatment machine
| Model | TZP-160 |
| Work power | 3 phase 380V+/-10%, 50-60HZ |
| Input voltage | 320V-420V
can be changed, depend on your country's electric power |
| Input current | 6-160A |
| Input power | 10-85KW(power adjusted stepless) |
| Oscillation frequency | 10-50 KHZ |
| Cooling water pressure | 0.3 MPA |
Size of generator:
Transformer | 740*403*895mm
735*490*465mm |
| Weight of generator ; transformer | 55kgs; 74kgs |
| Water cooling protection point | Below 50 degree celsius |
Applications of induction steel quenching heat treatment machine
It is mainly through the process of heating the workpiece material hardness of the metal after making changes.Specific applications are as follows:
1, various hardware tools, hand tools. Such as pliers, wrench, hammer, ax, screwdriver, scissors (gardening scissors) and the quenching;
2, Various automotive, motorcycle accessories. Such as crankshaft, connecting rod, piston pin, wheel, aluminum wheels, valves, rocker shaft, drive axle, a small shaft, fork, etc. quenching;
3, various power tools. Such as gear, shaft;
4, the machine tool industry . Such as machine tool bed, Machine Tool, etc. quenching;
5, various hardware metal parts, machining parts. Such as shaft, gear (sprocket), cam, clamps, fixtures, etc. quenching;
6, the metal mold industries. Such as small mold, die attachment, die quenching the hole, etc.;
steel workpiece quenching display
FAQ
1. What's your MOQ?
For now, we have not yet strict policy about the quantity. Any quantity will be OK.
2. Can you send me similar video for my application?
Yes. We have many machine working onsite videos. Such as brazing, forging, hardening, shrink fitting, etc.
Also according to your your work pieces, we can send you similar video for reference.Sometimes, we can send the same work piece heating video,then,you will see the whole heating or production process.
3. I am new , about this product
It doesn't matter. We have experienced sales and professional engineer , communicated and guide you. We will design and recommend you the suitable machine model (power and frequency, coils). Usually, you just need tell us your work pieces' specifications and heating requirements, or detailed applications.
4. Can you make special coils for my work piece?
Yes. Usually we provide 2 piece of coils, together with the machine.
5. Can we have extra induction coils ?
Yes. We can tailor-made extra coils, if you need. While you only need pay very low cost,factory price.
We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customized special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
More information,about induction hardening machine, steel quenching for heat treatment, please feel free to contact us !
Address:
No. 65, Liufu Village Liufu Town, Zhoukou, Henan, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Shenqiu Yongda High Frequency Equipment Co., Ltd (Yongda Group) was established in 1996. We professionally R& D, produce and sale induction heating machine, industrial furnace, induction hardening machine, induction forging furnace, induction melting furnace, induction brazing machine, induction annealing furnace, CNC quenching machine tool etc. Automatic feeding machinery. We have strong technical team and advanced testing equipment to ensure machine quality. Main Product: High frequency induction heating machine WZP series, medium/low frequency WPS series, ultrahigh frequency SHF series and super audio frequency series, Our machine are mainly used for metal heating, hardening, forging, brazing, annealing, melting, shrink fit, coating, etc. Besides, CNC quenching machine tool. Automatic steel bar feeding machine, automatic braze welding machine, closed cooling tower, water chiller, infrared thermometer, etc related supporting products. Our goal: Provide customers high quality products and one stop service.
We take " quality first, and customer supreme, technological innovation and scientific management" Our featured machine, high frequency induction heating machine, induction hardening machine, medium frequency induction forging furnace, super high frequency induction heating machine, digital intelligent high frequency induction welding machine, air conditioning refrigeration tube induction brazing machine, portable induction heater.
Our domestic and oversea customers feedback: Machine work stable, performance well. Welcome customers at home and abroad to contact us for business negotiation!
